鈑金箱柜外觀美觀要求日益增加,鈑金加工流程多,復雜程度也同步提高,產品以新的速度加速。盒柜">不銹鋼盒柜由于表面要求高,加工難度大,是鈑金加工行業(yè)的課題。對于不銹鋼機箱機柜如何做好每一細節(jié)?怎么做好鈑金加工各道工藝呢?接下來,我們就一起了解吧!
The requirements for beautiful appearance of sheet metal cabinets are increasing day by day. There are many sheet metal processing processes, and the complexity is also increased simultaneously. The products are accelerated at a new speed. Boxes and cabinets "> stainless steel boxes and cabinets are difficult to process due to high surface requirements. It is a topic in the sheet metal processing industry. How to do every detail of stainless steel chassis and cabinets? How to do every process of sheet metal processing? Next, let's understand together!
1.簡單成型彎曲法
1. Simple forming bending method
平的薄板通過適當的切割形成彎曲溢流,通過凹凸刀具的沖壓形成各種角度的彎曲面,將各個彎曲面包圍在不同的箱子里,接縫通過全焊接、點焊、角焊或邊焊的方法連接。
The flat sheet forms bending overflow through appropriate cutting, forms bending surfaces at various angles through the stamping of concave convex cutter, surrounds each bending bread in different boxes, and the joints are connected by full welding, spot welding, fillet welding or edge welding.
2.模具沖壓法
2. Die stamping method
對于機箱機柜復雜結構的加工,傳統的加工方法和工藝是無法實現的。這就需要制造五金模具,通過落料模下料、成型模沖壓成型形狀簡單、體積小的機柜可一次沖壓成型;形狀復雜、體積大的箱體,可分割成若干個零件分別沖壓成型,再通過拼焊或螺栓連接、裝配等方法來實現。
For the processing of complex structure of chassis and cabinet, the traditional processing methods and processes can not be realized. This requires the manufacture of hardware molds. The cabinet with simple shape and small volume can be pressed and formed at one time through blanking die and forming die; The box with complex shape and large volume can be divided into several parts, which can be stamped and formed respectively, and then realized by means of butt welding, bolt connection, assembly and so on.
3.分塊拼焊補絲法
3. Block welding and wire repair method
對于體積大、形狀復雜的機箱機柜,采用分塊加工、然后在拼焊、補絲的加方法是節(jié)省加工成本的很好方法。分塊加工注意分割的工藝原則保證分割加工后拼接后的美觀性和強度,主要分割的原則有:
For the cabinet with large volume and complex shape, it is a good way to save processing cost by adopting the method of block processing, then welding and wire repair. For block processing, pay attention to the process principle of segmentation to ensure the beauty and strength after segmentation and splicing. The main segmentation principles are:
a)大分小的分割原則:就是將體積較大的零件分割成若干體積(面積)較小的零件,進行拼接而成。
a) The principle of dividing large parts into small parts: it is to divide the parts with larger volume into several parts with smaller volume (area) and splice them.
b)不同形狀特征的分割原則:就是按照不同的形狀特征的構成單元,分割成若干零件,分別加工,Zui后拼接而成。
b) Segmentation principle of different shape features: it is divided into several parts according to the constituent units of different shape features, processed separately, and spliced after Zui.
c)封閉形狀特征的分割原則:對于封閉形狀特征的零件,主要從展開缺料邊緣處分割,也可以中部分割。
c) Segmentation principle of closed shape features: for parts with closed shape features, it is mainly segmented from the edge of material shortage, or from the middle.
d)相交特征的分割原則:對于相交特征的零件,盡量沿相交線進行分割,加工接連后,除焊接方式聯接外,還有多種不同的聯接方式,接縫因與分割線重合而美觀,看不出分割缺陷。
d) Segmentation principle of intersecting features: parts with intersecting features shall be segmented along the intersecting line as far as possible. After processing and connecting, there are many different connection modes in addition to welding. The joint is beautiful because it coincides with the dividing line, and there are no segmentation defects.
4.綜合連接法
4. Comprehensive connection method
主要運用在變截面的鈑金工件的加工,特別是一些曲面的鈑金加工。一般變截面的鈑金加工,需要將曲面分割成不同特征的曲面零件,再分別對不同特征的曲面零件進行分類加工,如需要開具沖壓模具加工的單元,制作簡易的加工工裝加工的單元,簡單折彎的單元、曲線下料貧寒加工的單元等,再將這些單元拼接成為整體。
It is mainly used in the processing of variable cross-section sheet metal workpiece, especially the sheet metal processing of some curved surfaces. For general variable cross-section sheet metal processing, it is necessary to divide the surface into surface parts with different characteristics, and then classify and process the surface parts with different characteristics. For example, it is necessary to issue stamping die processing units, make simple processing tooling processing units, simple bending units, curve blanking poor processing units, etc., and then splice these units into a whole.
不銹鋼機箱機柜加工每一個細節(jié)要靠全體員工的齊心協力的結果,基本的鈑金加工工藝是機加工行業(yè)十分成熟的工藝方法,只要每一個細節(jié)嚴把質量關,加工精度自然就提高了,在實際運用中只要結果機箱機柜的結構特點和要求,靈活掌握、靈活運用各種工藝方法。隨著加工技術的提高和機加工設備的不斷進步,鈑金加工行業(yè)能夠加工出來結構越來越復雜、精度越來越高的機器設備,為工業(yè)產品的發(fā)展奠定堅實的基礎。
Every detail of stainless steel chassis and cabinet processing depends on the concerted efforts of all employees. The basic sheet metal processing technology is a very mature process method in the machining industry. As long as the quality of every detail is strictly controlled, the processing accuracy will naturally be improved. In practical application, only the structural characteristics and requirements of the chassis and cabinet should be flexibly mastered Flexible use of various process methods. With the improvement of processing technology and the continuous progress of machining equipment, the sheet metal processing industry can process machinery and equipment with more and more complex structure and higher precision, which lays a solid foundation for the development of industrial products.
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